Forever chemicals · fluorine mass balance
Removal ≠ mineralisation

Pyrolysis Yield

PFAS · TFA · PIDs

F in, F outClose the fluorine balance

Direct answer

Does pyrolysis destroy PFAS?

It cleans the solid. It does not automatically destroy the fluorine. Nature Reviews Clean Technology (2026): removal efficiencies can exceed 90% above 700 °C, but mineralisation is generally <40% below 700 °C and PIDs (including perfluorocarbon greenhouse gases and short PFCAs such as TFA) form. Complete mineralisation is rarely claimed below ~950 °C without additives.

Numbers from solids

SystemTWhat was measuredResult
PFAS-spiked sand, lab≥400 °CΣ24 PFAS in solid≥99.6% removal; <LOQ at 500–700 °C (Hušek 2024)
Sewage sludge, lab400 °CΣ18 PFAS solid99.9% removal vs feed; gas/condensate still loaded
Sewage sludge, lab≥500 °CΣ18 PFAS solid100% of the list <LOQ in char
Biosolids continuous bench500 °CMass through char/oil/gas~97–100% off char; ~84% “destroyed” system-wide; rest in gas
Biosolids continuous bench700 °CMass through all phases~95–96% system reduction; char non-detect
Diverse organic wastes500–800 °CRE corrected for yield>96.9% off char; <2% of PFAStot stays in char
PYREG / Bioforcetech (EPA ORD)~600 °C solids, 10 min + gas 850 °CSludge solidsComplete removal from solids in that test design
Fårevejle WWTP650 °C, >3 min7 PFAS in feedNone detected after pyrolysis (vendor/case report)
Kleve WWTP case packPYREG train50 PFASAll <LQ in biochar and ash; total F slightly concentrates

Gas-phase kinetics (why 500 °C is not enough)

Additives that lower the mineralisation temperature

Nature Reviews 2026: activated carbon can raise PFOA mineralisation ~10× at ≤400 °C by concentrating vapours. Alkali / alkaline-earth additives convert F to CaF2 and have been reported at >95% mineralisation at 500 °C. That is a different recipe than a bare steel kiln.

TFA is a special case

Trifluoroacetic acid is short, water-soluble, and both a pollutant and a PID. Hydrothermal processing in compressed water at 150–250 °C, P < 30 MPa transforms TFA to CHF3 + CO2; NaOH then mineralises CHF3 to fluoride, formate and carbonate (ES&T 2024). Kinetics are limited by thermal decarboxylation, not by [NaOH]. Do not advertise a 500 °C sludge kiln as a TFA water-treatment plant.

How to manage PFAS pyrolysis

  1. Dry feed (PFAS ride with water vapour too).
  2. Solids ≥500–600 °C if the KPI is non-detect char (sludge).
  3. Contain vapour. No fugitive hatches.
  4. Oxidise pyrolysis gas ≥850–950 °C with steam or fuel-H, then quench fast (dioxin window if Cl is present).
  5. Scrub HF; consider Ca/alkali in-bed if mineralisation in-kiln is the design.
  6. Measure: targeted PFAS + TOP + TOF/EOF + stack PIDs — not char-only.

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